T Beam Welding Lines
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T Beam Welding Lines

T10 automatic T beam welding lines are widely used in Shipyards and shipbuilding, which are high performance T beam production lines combined with different equipments and tool that are manufactured by JINFENG WELDCUTwho is the professional China manufacturer and supplier of T beam welding lines with affordable price. The T beam welding lines provide more safety and high efficiency for the Box beams production.

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Product Description

T10 T beam welding lines

 

T10 automatic T beam welding lines are widely used in Shipyards and shipbuilding, which are high performance T beam production lines combined with different equipments and tool that are manufactured by JINFENG WELDCUTwho is the professional China manufacturer and supplier of T beam welding lines with affordable price. The T beam welding lines provide more safety and high efficiency for the Box beams production.

JINFENG WELDCUTwill provide have 1 year warranty for the T beam welding lines . The main electric elements of the T beam productions are selected from the world famous brand that will bring more convenient for Users to find the parts in local without getting from long distance from China. TheT15 Automatic T beam welding lines are the most advanced and high automation production lines to increase the productivity for End-users from different industries.

 

Structure view

 

 

Specifications


Model

T10

T beam flange width

80-500mm

T beam flange thickness

8-40mm

T beam web height

200-1000mm

T beam web thickness

6-30mm

T beam length

5000-13000mm

Processing types

1- Oxy cutting strips for flanges and webs

2- Edge chamfering on flange

3-Tack welding by CO2/MAG in auto for assembling

4- Full welding by CO2/MAG in auto for welding

5- Straightening on welded T beam

CNC flame cutting machine, multi-heads

1 set

Flange chamfering machine

1set

T beam assembling machine

1set

Gantry welding machine, multi-heads

1set

T beam straightening machine

1set

 

Feature And Application


1-Typical T-beam types that can be produced on T beam welding lines

 


2.TheT10 T beam welding lines are high automation production lines to produce the welded T beam with lesser workers and lesser cranes.

3.The line can be fully integration with the MES system and complete the real-time communication between the upper computer and the control system, complete the data collection of the equipment, upload all collected data to the factory MES system (or the upper centralized control system), and ensure the timeliness and effectiveness of information transmission.

4.This T beam welding lines are widely used inshipyards, shipbuilding and steel structures, for welding T beam, T-bar for ice breaker vessels, or steel construction building, and steel structures, or bridges etc.

5. The flexible design of the welding equipments allow to support any brands of the welding power sources.

6. CE, ECA certificated are available.

7. This T beam welding lines provide the production from light duty beam to very heavy duty beam with big thickness without changing any tools or equipments.

8. From the assembling to the straightening the whole processing no need any cranes, which reduce greatly the risk of using cranes.


 

T beam welding lines  consists of the machines and equipments listed here, to produce welded T-beam:

 

 

CNC flame cutting machine, multi-head


This machine is equipped with multi-heads strip cutting torches that areinstalled on CNCFlame cutting machinesfor steel construction companies, shipyards that have many strips to cut. Mostly the strips are used in steel structure business as the web and flanges to produce the welded H beam or in the shipyards as the web and flanges to produce T beams for the stiffeners of vessel.

Specifications


Model

Rail span

Working width

Rail length

Plasma

Strip cutting

MG

4m

3m

16m

<200A

Yes

CNG

4m

3m

16m

No

Yes

Flange chamfering machine


Flange chamfering machine is a special equipment designed for the chamfering of the flange plate in the steel structure industry. It has the advantages of fast chamfering speed, good R-angle formation, simple operation, reliable work, and small footprint. It is especially suitable for the steel structure industry that mass-produces T-beam.

This machine uses the principle of rolling & pressing to quickly and efficiently roll the edges of the material blanks to make them rounded, which can replace the traditional manual deburring, chamfering, and rounding processes. The rounded corners are formed uniformly, with beautiful appearance. This machine has production efficiency to reducing the labor intensity of workers. By rolling the edge of the plate, the stress concentration on the edge of the plate is reduced. This machine has the characteristics of safe and convenient use, stable transmission, high degree of automation, and long service life.



Main technical data

 

1

Material

Q235

2

Flange width

80-500mm

3

Flange thickness

10-40mm

4

Arch of beam

≤5mm/12m

5

Chambering speed

10m/min

6

Chamfering shape R:

R2~R3

7

Input roller table

12000mm

8

Output roller table

12000mm

9

Hydraulic pump station

1 unit

10

Electrical control cabinet

1 unit

11

Roller table height to floor

810mm

12

Main machine power

19kw

T beam assembling machine

T-beam assembling machine is special designed for shipyard, ship building company to make the T-beam.

On the main machine 2 sides there are 2 groups of gas shield welding guns, during assembling the2sets of welding guns tack welding at same time. The distance between 2 welding guns on one side is adjustable to meet the different requirement of different size specification of T-beam, then can meet the tack-welding strength of different beam specification.

On the main machine there are many sets of flange/panel and web clamping wheels to ensure the positioning accuracy of the beams that need assembling.

This machine also can meet the requirement of that to assembly the web and flange/panel not center-alignment. The clamping wheels for flange/panel on the main machine, User can adjust the distance between center line of clamping wheels and center line of web. The adjustment is convenient and reliable.


 

1

Flange width

mm

80-500

2

Flange thickness

mm

8-40

3

Web height

mm

200-1000

 

Web thickness

mm

6-30

 

T beam length

mm

5000-13000

5

Assembling  speed

mm/min

500-4000

6

T beam material

Mild steel

7

Hydraulic system

1 set, made in China

8

CO2/MAG welding machine

2 sets, Chinese brands


T beam Welding Gantry


T-beam welding gantry machine is special designed forwelding the T-beam for shipyard. The main machine is in the portal type with multi-layer structure, which having the good stability, large loading capacity. On the gantry there equipped 6 sets of welding heads, on each head there is one set of  CO2/MAG welding torche, on each welding head there is one individuallaser tracing device. The 2 sets of welding torches can weld on same T-beam at same time. On the top platform of machine there can put multi-spool of welding wire, thus can reduce greatly the time for changing welding wire to increase the working efficiency.

To work with the welding gantry there is a welding table with calmping pieces to clamp the T beam that need full welding.

 

 

1

Flange width

mm

80-500

2

Flange thickness

mm

8-40

3

Web height

mm

200-1000

4

Web thickness

mm

6-30

5

T beam length

mm

5000-13000

6

Welding speed

mm/min

100-1000

7

 Gantry moving speed

mm/min

Max 4000

8

T beam material

Mild steel

9

CO2/MAG welding machine

6 sets, Chinese brands

10

Qty of T beam can be weld

Max 3pcs at one pass.

 

T beam Hydraulic straightening machine


TJZ10 T-beam straightening machine is a special straightening equipment designed for welded T-beam production in shipyards and shipbuilding industry. It has he advantage of fast straightening speed, low energy consumption, lose noise, simple operation, reliable working, and high safety. It is specially suitable for the mass production of T-beam in steel structure construction, shipbuilding and other industries.

  


Model

TJZ10

T-BeamHeight(H)

200~1000mm

Webthickness(d)

8~30mm

Flangewidth(B)

100~500mm

Flangethickness(t)

8~40mm

Beamlength

4000~13000mm

Straightening speed

8000mm/min

Power of main machine

About 23KW

Hydraulicsystempressure

≤13MPa

Input conveyor roller:

12000 mm

Output conveyor roller:

12000 mm

Power supply

AC/380 V/50 Hz/3PH

 

 Steel cart


This equipment is mainly used to coordinate with the production process tomovethe workpiece from the conveying roller table or other equipment to the equipment to be processed. The steelcartmainly has two action functions: walking and lifting. The displacement of the workpiece can be completed through manipulation and control. The equipment has simple structure, convenient operation and stable operation.

 

 

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